Which orders are at risk right now — and for which customers?
ControlMES links machines, process steps and orders, so management knows right away which order is slipping, why, and what to do about it.
Business owner
Take on large orders based on real capacity.
Sales
Answer customers on the spot: where the order is, when it ships.
Plant manager
Run the plant on real numbers, by shift and by machine.
Planning, Warehouse, QC
Plans that match reality, accurate stock, defects traced to source.
From a stopped machine to an affected customer
A machine problem becomes a business problem only when you know which order, and which customer, it affects.
Most factories find out at the next morning's meeting. ControlMES puts the information in front of the right person the moment it happens.
Lost capacity doesn't show up in reports.
Machine hours that produce nothing, excess inventory, orders you don't dare accept. ControlMES measures all three.
What is a smart factory
A factory with three capabilities:
See
Know immediately what is happening on the shop floor.
Link
Know how far production is off plan, and which orders and customers are affected.
Predict
Know what is about to happen, in time to act and plan ahead.
You don't need to invest in the top level right away. The biggest gain comes from moving from manual reports to seeing and linking in real time.
No extra work for operators
Data is captured while people do their normal work, from three sources:
From machines
Counters, scales, PLCs and run/stop signals are recorded automatically.
From existing tasks
Barcode scans replace paper logs at goods receipt, handover and packing.
Picked on screen
What a machine cannot record, such as the reason for a stop, the operator picks from a list. A few taps and done.
Implement in stages
Start where results come fastest, whether one line, one process step or one module, then expand. Different parts can be rolled out in parallel, and each stage delivers measurable results.
Predict
Know what is about to happen, in time to act and plan ahead.
Link
Know how far you are off plan, and which orders and customers are affected.
See
Capture run time, downtime and scrap at the source.
Foundation
Standardized master data: item codes, process steps, production standards.
ERP tells you how much you lost last month. ControlMES tells you where you are losing right now.
A real factory
Corrugated packaging plant
Lines record production in ControlMES, with every machine connected. When a machine stops, supervisors and management see it on screen immediately, not in the end-of-shift report.
Contact
A 1-day on-site assessment, free of charge. You receive a report on your three biggest bottlenecks, and the report is yours to use as you wish.
- Contact
- Mai Thanh Chi
- Phone
- +84 989 183 857
- Zalo
- +84 989 183 857
- [email protected]
- Address
- 107 Street 4, Phuoc Long Ward, Ho Chi Minh City, Vietnam