Uncontrolled waste is eroding profits daily — and most factories don’t see it coming.
ControlMES
Smart Factory System is the key to using resources efficiently and achieving production success.

A continuous process

of transforming events into data

to optimize resources.

The Role of ControlMES Manufacturing Execution System

Capture real-time shop-floor data, turn it into clear, actionable insights, and enable managers to make smart, timely decisions — driving faster and higher-quality production.

  • counter_1Connect & remotely control equipments.
  • counter_2Collect real-time production data.
  • counter_3Production visualization.
  • counter_4Analyze & predict (early detection).
  • counter_5Optimize manufacturing operations.

01. Production Planning & Scheduling

Go beyond simple scheduling — deeply optimize production reality to minimize waste, boost throughput, and secure on-time delivery, a critical success factor in manufacturing.

  • circle Plan by customer orders and product specifications.
  • circle Multi-step planning across production lines.
  • circle Optimize production schedules to reduce waste.
  • circle Detailed material planning for each production step.
  • circle Rapid rescheduling in case of incidents or changes.
  • circle Performance analytics on planning effectiveness.
  • circle Integration with ERP and warehouse systems.

02. Real-Time Production Monitoring

The core of ControlMES: reflect live shop-floor status so managers instantly know what is happening in the factory.

  • circle Track order progress in real time.
  • circle Monitor machine and line status.
  • circle Monitor production performance (OEE).
  • circle Real-time dashboard and shop-floor display screens.
  • circle Log downtime causes, delays, and quality issues.
  • circle Track actual material consumption.
  • circle Instant reports and live charts.

03. Comprehensive Quality Management

Enforce standard operating procedures, monitor product quality metrics, and trigger corrective actions immediately when deviations occur.

  • circle Define quality standards.
  • circle Perform IQC, in-process (PQC), and OQC inspections.
  • circle Manage defects and perform root-cause analysis.
  • circle Manage rework processes.
  • circle Link production data for full traceability.
  • circle Perform statistical quality analysis.
  • circle Generate comprehensive quality reports.

04. Material Flow Management

The crucial bridge between warehouse, production, and quality — ensuring materials are always available, at the right place, right time, and right specification.

  • circle Receive and allocate materials.
  • circle Track material movement across the shop floor.
  • circle Manage material usage by production step.
  • circle Automatically calculate consumption and detect variances.
  • circle Integrate with scales, sensors, and label printers.
  • circle Manage reverse material flow (scrap, re-use).
  • circle Enable traceability integration.
  • circle Connect to ERP and central warehouse systems.

05. Equipment Maintenance Management

Transform from reactive to proactive maintenance, and from time-based to condition-based strategies — maximizing equipment uptime and extending asset life.

  • circle Manage equipment inventory and hierarchy.
  • circle Plan and schedule preventive maintenance.
  • circle Track unplanned maintenance and breakdowns.
  • circle Enable condition-based maintenance.
  • circle Manage maintenance requests and work orders.
  • circle Track spare parts and consumables.
  • circle Maintain equipment and maintenance history.
  • circle Generate maintenance performance analytics.
  • circle Role-based access and electronic sign-off.

06. Factory Resource Management

Ensure optimal allocation of human resources, machines, tools, molds, and fixtures — reducing downtime and maximizing overall plant productivity.

  • circle Manage production workforce.
  • circle Monitor machine and equipment availability.
  • circle Plan and allocate resources efficiently.
  • circle Manage tools, molds, and jigs.
  • circle Measure resource utilization and performance.

07. Machine Connectivity

The bridge between the physical world (machines, sensors, devices) and digital management — enabling automation, real-time monitoring, and true smart manufacturing.

  • circle Communicate with machines via OPC UA, Modbus TCP/RTU, MTConnect, Siemens S7, EtherNet/IP, etc.
  • circle Collect production data in real time.
  • circle Analyze equipment status (OEE, downtime, anomalies).
  • circle Connect to auxiliary devices.
  • circle Generate automatic alerts & equipment logs.
  • circle Integrate with SCADA, IoT, and cloud platforms.

08. Master Data Management

The single source of truth for synchronized, accurate production data — powering planning, operations, monitoring, reporting, and analytics across ControlMES.

  • circle Products.
  • circle Processes & operations.
  • circle Machines & equipment.
  • circle Materials.
  • circle BOM and BOM levels.
  • circle Personnel & roles.
  • circle Quality parameters.
  • circle Shift patterns and holidays.
  • circle Defect symptoms & Defect causes.

09. Reporting & Analytics

The “brain” of ControlMES — turning real-time production data into clear, actionable insights. Get a bird’s-eye view of the entire factory while drilling into every bottleneck in detail.

  • circle Historical reports & trend analysis.
  • circle Proactive & smart alerts.
  • circle Root-cause analysis.
  • circle Customizable reports & data filters.
  • circle Integration with BI or ERP systems.
Is now the right time to implement MES?
  • counter_1 Increasing production complexity?
  • counter_2 Demand for real-time data?
  • counter_3 Need for consistent product quality?
  • counter_4 Planning to scale production?
  • counter_5 Compliance and audit pressure?

Upgrade & Expand

With an open and modular design, the system is built to support all future upgrades and expansions according to each factory’s unique needs.

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